HVAC AUTO DUCT LINE V
DUCT AUTO LINE V
It’s mainly for TDF / angle steel / C-shaped flange forming with daily processing capability of 600-2000 square meters. Only with inputting dimensions in duct, production line can automatically complete uncoiling, leveling,beading, punching, shearing, locking, forming TDF / angle steel / C-shaped flange and folding.
Basic Information
With production management functions: Day Count, Cumulative Count. Separate two kinds of inputmodes (touch screen and physical keyboard) ensure operation reliability greatly.
Durmapress auto duct line 5 is a multi-functional main body with a host duct line 2 ,one mechanical armclutching, locating and transferring platform, one displacement type locking machine, one duplex TDF flange forming machine, one duplex angle steel flange forming machine, one servo feeding platform,one hydraulic folding machine, one set of computer controlling system.
HVAC duct machine Working Schematic Diagram:
I. Advantage of Products:
1.The latest design can resolve the problems like getting struck, too many repairs form roll-shearing displacements lock machine.
2.The three-line bending function can crimp narrow edges and stably process 0.5-1.2mm galvanized sheet to avoid wasting.
Mechanical arm clutching, locating and transferring platformDisplacement lock machineLine 3 host+ Single rackll.II .
II. Function:
lt’s mainly for TDFlangle steell C-shaped flange forming with daily processing capability of 60-2000 square meters, Only with inputtingdimensions in duct, production line can automatically complete uncoiling, leveling, beading , punching, shearing, locking,formingTDF/angle steel C-shaped flange and folding.
III. Performance Features:
- The linear structure of machine makes processing smoothly and occupies a small space.
- All the rolling reels are made of bearing steel so that the lifetime prolongs by more than 5 times.
- Under the material-saving mode of CNC system, waste is less than 20 mm per roll.
- The locating system is very accurate with servo feeding mechanism, especially when processing square-shaped pipes.
- It’s equipped with 10 inch LCD touch screen and optional dual keyboard mode to keep operation stable.
- It requires at least one person to operate and each shift can output 600-2000.
- With production memory functions, the production orders can be tracked and checked
IV. Main lmport Configuration:
- Cylinder imported from Germany Festo
- Mitsubishi CNC control system
- Japan Omron encoder
- Taiwan Hiwin linear guideways
- Schneider electrical system
V.Basic Configuration:
- Two electric coil cradles, 4 material trays (5-7t each roll)
- One rack
- One host (line 2 host)
- One mechanical arm clutching, locating and transferring plateform
- One displacement type locking machine
- One duplex TDF flange forming machine
- One duplex angle steel flange forming machine
- One servo feeding platform
- One hydraulic folding machine
- One set of computer controlling system
Machine Frame
The machine frame adopts welding square steel,annealing treatment and overall processing toensure the stability and flatness of the frame and processing accuracy
PLC Control
Use Germany Siemens PLC controller whichcan accurately control the machining length,particularly suitable for production of ”L” and”口“-
shaped pipe with different size.
Decoilers
Double coilers with adjustable coiling diameterof 500-600mm, loading capacity of each coilerreaches to 7T, driven by high-performancemotor and reducer, which significantly improve
the practicability of coiler.
Loading Feeder
The upper loading feeder is supported withrubber bearing to prevent plate surface fromscratching, and right and left sides are equipped
with adjustable supporting arms.
Feeding Inlet
The feeding inlet is provided with a secondaryfeeding guiding rack to ensure feeding accuracy
and improve its property against deviation
Angle notching
Notching”V””口”groove, the dies are made byCr12Mov material with longer service life. Cuttingangle and depth are adjustable, convenience for
production.
Sheet Cutting
Cutting method: holding-down on up side,hydraulic transmission, the blade is made by 6CrW2Si steel that can cutting stainless steel,
cutting thickness within 0.5-1.2mm.
Square Duct
The Stainless steel duct production V line is mainly used for rectangular duct production, from coil material to duct finished product, assembly line operation, fully automated production; advanced technology, high degree of automation, and high production efficiency
TECHNICAL DATA
| Model | Width | Thickness Range | Speed | Max Weight of Coil(T) | Power(KW) | Machine Weight | Dimension |
|---|---|---|---|---|---|---|---|
| DM5-1.2×1300 | 1300mm | 0.4-1.2mm | 0-18m/min | 7 | 30 | 12 | 24000*3500*1500 |
| DM5-1.2×1600 | 1600mm | 0.4-1.2mm | 0-18m/min | 7 | 30 | 13 | 24000*4000*1500 |
Note：
Cut to length or cut blank for plasma cutting machine
2.1 Punching and notching for “C” “S” cleat duct. It can cut different types of notches such as ”L”, “U” and “口”. It can also cut blank for “C” and “S” cleat flange machine.
2.2 Manufacture TDF flange duct automatically.
2.3 Cutting blank for angle iron flange or “Z” shape flange machine.Used with a vertical seaming machine to get a full wrap duct.
3. Cutting blank for TTF/LT mate flange. Used with a vertical seaming machineand mate flange machine to get a full wrap duct.
Duct line Basic Equipment for Air Duct Fabrication Line:
2 sets of electrical coiler frames
Leveler.grooving roller.nothching and punching.shearerDisplacement-type pittsburgh lock forming machineElectric feeding table
Duplex TDF flange former
Duplex single hem or standing hem flange forming machineTDF hydraulic folder
Industrial computer and production software
Frequently Asked Questions
- You can choose the shipping company on your own. Or use our forwarder, we will quote you the CIF price.
- If less than one container,we will choose LCL (less container load), it will be cost-efficiency. If you purchase two and above, we will use 20″, 40″ or HQ container according to the machines size.
Durmahvac is a mature brand in China. We have CE, ISO and SGS certification to prove our quality. We welcome your visit, seeing is believing.
- T/T (30% advance payment, and 70% balance paid one week before shipment)
- L/C (100% L/C at sight), this should be negotiated first.
We always prepare stock for our clients. Contact us to learn more details.
Normally 15 days.
